Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

MEM26018 Mapping and Delivery Guide
Organise composite trials

Version 1.0
Issue Date: May 2024


Qualification -
Unit of Competency MEM26018 - Organise composite trials
Description
Employability Skills
Learning Outcomes and Application This unit of competency defines the skills and knowledge required to trial new materials and processes and make prototypes.The source of these trials can arise from internal improvements or new products/processes from external sources. Regardless, trials need to be conducted to 'prove' it in an industrial environment, to translate research and development into practical processes and to provide appropriate records and metrics.This unit does not cover the selection of materials or processes but does cover the organising and analysing of trials to prove proposed new materials or processes in the production environment.No licensing, legislative or certification requirements apply to this unit at the time of publication.Band: AUnit Weight: 4
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.
Prerequisites/co-requisites
Competency Field Composites
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities
Slides
PPT
Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Determine job requirements
  • Follow standard operating procedures (SOPs)
       
Element: Comply with work health and safety (WHS) requirements at all times
       
Element: Select and use appropriate personal protective equipment (PPE) in accordance with SOPs
       
Element: Identify risks to be controlled
       
Element: Identify novel parts of process/materials/properties
       
Element: Compare data from past work/trials
       
Element: Obtain data for novel part of process/material
       
Element: Develop procedures which should produce the required result
       
Element: Determine required process properties
       
Element: Determine required business and sustainability measures
       
Element: Compare proposed process with existing and predict problem areas
  • Compare proposed process with existing similar processes
       
Element: Identify points of difference
       
Element: Identify weaknesses with existing process
       
Element: Predict possible problems with trial process/materials
       
Element: Organise appropriate trials
  • Determine scale of trial
       
Element: Ensure availability of adequate resources, including equipment, tools, materials, personnel and time
       
Element: Organise for the preparation of equipment/materials
       
Element: Conduct and monitor trial and record key observations and metrics
       
Element: Select appropriate manufacturing procedure
  • Compare outcome with requirements
       
Element: Modify procedure and repeat trial, as appropriate
       
Element: Identify areas for improvement and take appropriate actions
       
Element: Determine procedure which will yield desired results
       
Element: Record procedure in appropriate form
       
Element: Complete all required reporting and recording according to SOPs
       

Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Novel part includes one (1) or more of the following:

new resin system on standard reinforcing

new reinforcing with standard resin system

new process using standard materials

standard process and materials producing product with different properties

Process properties include the following:

gel time

viscosity

temperature (e.g. mould, resin and ambient)

infusion time

peak exotherm (e.g. using a laser thermometer)

Business measures include the following:

costs

time analysis

quality reliability

Scale of trial includes one (1) or more of the following:

full scale prototype

scaled down prototype

laminate samples only

portion of laminate

Modifying procedure includes one (1) or more of the following:

changing resin inlets

changing resin chemistry

changing other materials

modifications to process

modifications to tooling

Areas for improvement include one (1) or more of the following:

trial procedures not workable

trial product does not meet specification

trial procedures do not meet sustainability requirements

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Follow standard operating procedures (SOPs) 
 
 
 
 
 
 
 
 
 
Compare proposed process with existing similar processes 
 
 
 
Determine scale of trial 
 
 
 
Compare outcome with requirements 
 
 
 
 
 

Forms

Assessment Cover Sheet

MEM26018 - Organise composite trials
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

MEM26018 - Organise composite trials

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: